Spray solutions for heavy DCM
FPTT3 spray portal
Highly dynamic 3-axis heavy-duty portal for large die casting machines
The change in the automotive industry to e-mobility and new players in the market are presenting die casting with new challenges. The new machine generations are much larger than the previous ones.
We have mastered one of these challenges for spraying the large dies: This highly dynamic spraying portal, largest ever built, realizes shortest cycle times. It also improves CO2 emissions in the foundry. Minimizing the consumption of release agent is practically no energy loss by spraying.
The mounted spraying tool consumes per cycle 36 ml of release agent at 480 spray nozzles and sets a new milestone in spraying technology.
DCM-Type |
> 5,000 t |
Vertical stroke |
3,500 mm |
Horizontal stroke |
3,300 mm |
Portal stroke |
8,000 mm |
Payload |
400 kg |
Max speed |
3.5 m/s |
Acceleration |
3.5 m/s² |
Rotation axis |
270° |
Swivel axis |
180° |
Rotation speed |
120°/s |
ESM8 - Die Spraying Machines
Linear axis telescopic sprayer ESMT8 G
with doubled horizontal axis
- Short cycle time
- Heavy payload
- Economic solution
up to 9.000t |
ESMT8 G |
| Portal stroke | -- |
| Horizontal stroke | 3.200 (more if needed) |
| Vertical stroke | 3.200 (more if needed) |
| Spraying tool stroke | -- |
| Extension | -- |
| Circuits | 16 |
| Load capacity | 600kg |
Linear axis telescopic sprayer with traversing unit ESMT8 GM
with doubled horizontal axis
- Short cycle time
- Heavy payload
- Economic solution
- Horizontal spraying tool traversing axis
up to 9.000t |
ESMT8 GM |
| Portal stroke | -- |
| Horizontal stroke | 3.200 (more if needed) |
| Vertical stroke | 3.200 (more if needed) |
| Spraying tool stroke | 2x380 |
| Extension | -- |
| Circuits | 16 |
| Load capacity | 2x300 kg |
Portal with traversing & service axis ESM8 PGM
with doubled horizontal axis
- Short cycle time
- Heavy payload
- Economic solution
- Horizontal spraying tool traversing axis
- Service axis for easy maintenance
- vibration decoupled from the die casting machine
up to 9.000t |
ESMT8 PGM |
| Portal stroke | 3.500 |
| Horizontal stroke | 1.900 |
| Vertical stroke | 3.100 |
| Spraying tool stroke | 2x380 |
| Extension | -- |
| Circuits | 16 |
| Load capacity | 2x300 kg |
2 or 3 robot spraying system
- Highly flexible entry-level solution
- Modular available with 2 or 3 robots
| DCM-Type | > 5,000 t |
| Vertical stroke | 3,000 mm |
| Payload | 135 - 190kg |
