Spray solutions for heavy DCM

FPTT3 spray portal

Highly dynamic 3-axis heavy-duty portal for large die casting machines

The change in the automotive industry to e-mobility and new players in the market are presenting die casting with new challenges. The new machine generations are much larger than the previous ones.

We have mastered one of these challenges for spraying the large dies: This highly dynamic spraying portal, largest ever built, realizes shortest cycle times. It also improves CO2 emissions in the foundry. Minimizing the consumption of release agent is practically no energy loss by spraying.

The mounted spraying tool consumes per cycle 36 ml of release agent at 480 spray nozzles and sets a new milestone in spraying technology.

DCM-Type

> 5,000 t

Vertical stroke

3,500 mm

Horizontal stroke

3,300 mm

Portal stroke

8,000 mm

Payload

400 kg

Max speed

3.5 m/s

Acceleration

3.5 m/s²

Rotation axis

270°

Swivel axis

180°

Rotation speed

120°/s

Mask spray tool for battery case

ESM8 - Die Spraying Machines

Linear axis telescopic sprayer ESMT8 G

with doubled horizontal axis

  • Short cycle time
  • Heavy payload
  • Economic solution

 

 

up to 9.000t

ESMT8 G

Portal stroke --
Horizontal stroke 3.200 (more if needed)
Vertical stroke 3.200 (more if needed)
Spraying tool stroke --
Extension --
Circuits 16
Load capacity 600kg

Linear axis telescopic sprayer with traversing unit ESMT8 GM

with doubled horizontal axis

  • Short cycle time
  • Heavy payload
  • Economic solution
  • Horizontal spraying tool traversing axis

 

up to 9.000t

ESMT8 GM

Portal stroke --
Horizontal stroke 3.200 (more if needed)
Vertical stroke 3.200 (more if needed)
Spraying tool stroke 2x380
Extension --
Circuits 16
Load capacity 2x300 kg

Portal with traversing & service axis ESM8 PGM

with doubled horizontal axis

  • Short cycle time
  • Heavy payload
  • Economic solution
  • Horizontal spraying tool traversing axis
  • Service axis for easy maintenance
  • vibration decoupled from the die casting machine

 

up to 9.000t

ESMT8 PGM

Portal stroke 3.500
Horizontal stroke 1.900
Vertical stroke 3.100
Spraying tool stroke 2x380
Extension --
Circuits 16
Load capacity 2x300 kg

2 or 3 robot spraying system

  • Highly flexible entry-level solution
  • Modular available with 2 or 3 robots

 

DCM-Type > 5,000 t
Vertical stroke 3,000 mm
Payload 135 - 190kg